| Machine Model |
DF450-13-2 / YG280 / SS630A / S800A dual wire independent motor rod breakdown line |
| Application |
Aluminum and aluminum alloy rod breakdown drawing for cable and conductor manufacturing |
| Wire Material |
Pure aluminum rod or 6 series aluminum alloy rod |
| Inlet Wire Diameter |
Maximum 9.50 mm for both aluminum and aluminum alloy |
| Outlet Wire Diameter |
Aluminum: 1.60-4.50 mm; aluminum alloy: 2.0-4.50 mm |
| Drawing Speed |
Max mechanical speed 1800 m/min; production speed depends on wire size and take-up type |
| Typical Production Speed - Aluminum |
1.70-2.0 mm: up to 30 m/s with SS630 spooler, 23 m/s with S800 coiler; 4.50 mm: 15 m/s |
| Typical Production Speed - Aluminum Alloy |
2.00 mm: up to 30 m/s with SS630 spooler, 22 m/s with S800 coiler; 4.50 mm: 15 m/s |
| Number of Drawing Dies |
Maximum 13 dies |
| Drawing Die Outer Diameter |
Max. 53 mm |
| Final Die Outer Diameter |
Max. 50 mm |
| Mechanical Elongation |
8%-45%, adjustable |
| Drawing Drum / Capstan Diameter |
450 mm |
| Drawing Wheel Motor Power |
75 kW + 5 x 80 kW + 6 x 75 kW Dongguan servo motors |
| Capstan Motor Power |
115 kW Dongguan servo motor |
| Rotary Die Motor Power |
AC 0.18 kW |
| Installed Power |
1180 kVA |
| Drawing Machine Size |
13000 x 2800 x 2320 mm |
| Drawing Machine Net Weight |
29500 kg |
| Pay-off Stand |
Horizontal rolling type pay-off device with hydraulic transmission; 2 sets |
| Pay-off Diameter Adjustment |
850-1200 mm |
| Pay-off Speed |
Max. 100 m/min |
| Pay-off Load Capacity |
Max. 3000 kg |
| Tension Controller |
YG280 pneumatic tension controller, 2 sets |
| Tension Controller Size / Weight |
900 x 600 x 2000 mm; 460 kg |
| Take-up Type |
SS630A automatic dual spooler, 2 sets; S800A automatic coiler, 2 sets |
| SS630A Production Range |
1.60-4.50 mm aluminum; 2.0-4.50 mm aluminum alloy |
| SS630A Mechanical Speed |
Max. 1800 m/min |
| SS630A Motor Power |
Take-up motor 22 kW x 2; traverse motor 1.5 kW; positioning motor AC 15 W |
| SS630A Bobbin |
PND630; aluminum bobbin capacity 150 kg |
| SS630A Size / Weight |
4200 x 3800 x 2900 mm; 7000 kg |
| S800A Max Coiling Speed |
1500 m/min |
| S800A Coiling Diameter |
1.60-4.50 mm aluminum; 2.0-4.50 mm aluminum alloy |
| S800A Basket |
Inner Φ580 x outer Φ1050 x height 1830 mm; max aluminum capacity 550 kg |
| S800A Motor Power |
Coiling motor 18.5 kW; coil conveyance motor 0.75 kW |
| S800A Size / Weight |
3000 x 2600 x 4650 mm; about 5000 kg |
| Lubrication Method |
Fully submerged lubricant cooling for drawing cabinets; lubricant pressure 0.20-0.40 MPa, temperature <=30 deg C, flow 500 L/min |
| Capstan Cooling Water |
0.2-0.4 MPa, temperature <=30 deg C, pH 7-8, flow 200 L/min |
| Compressed Air - Drawing Machine |
0.40-0.60 MPa, fluctuation ±0.02 MPa, dew point -25 deg C, 80 L/min |
| Compressed Air - Tension / Coiler |
0.6-0.7 MPa, dew point -25 deg C, 50 L/min |
| Control System |
Siemens S7-1500 PLC and Siemens TP1500 touch screen |
| Servo Motor / Controller |
Dongguan servo motors; Inovance servo motor controllers |
| Low-Voltage Electrical Components |
Schneider components |
| Power Supply |
3 x 380 V (-5% to +10%), 50 Hz (±2%); single phase 220 V or 230 V according to equipment section |
| Machine Layout |
Rightward operation: left side inlet and right side take-up when operator faces the drawing machine |
| Customization Available |
Inlet/outlet diameter, take-up system, coiler basket, control brand, voltage, factory layout and complete wire drawing production line matching |
