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Home Products 9.5mm Aluminum Rods CCR 4.5\6\7.5-8TPH Aluminum Rods CCR Machine Aluminum CCR Line
9.5mm Aluminum Rods CCR

Aluminum CCR Line

The Aluminum CCR Line is designed for continuous casting and rolling of aluminum and aluminum alloy rods, integrating casting, feeding, rolling, cooling and coiling into one automated production line. It is suitable for industrial-scale aluminum rod production with stable output, high production efficiency and consistent rod quality. This aluminum continuous casting and rolling machine is especially suitable for cable and conductor manufacturers, aluminum rod producers and non-ferrous metal processing plants that require reliable continuous operation, flexible rod specifications and professional project customization.
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Features

Continuous casting and rolling in one production line

The line integrates casting, straightening, feeding, shearing, heating, rolling, cooling and coiling, helping reduce material handling and improve production continuity.

High production efficiency and stable output

The 4+8B two-roll mill configuration supports continuous industrial production, with 6-8 t/h capacity for H12/H14/H16 aluminum rod and 6-7 t/h for 8-series alloy rod.

Uniform aluminum rod quality

The 2200 mm four-wheel horizontal continuous casting machine uses four-side spray cooling with 4 sections and 20 cooling zones, supporting controlled solidification and stable cast bar quality.

Optimized rolling mill structure

The line uses 4 separately driven roughing stands and 8 centrally driven finishing stands. The finishing mill adopts symmetrical eccentric adjustment for accurate roll gap control.

Energy-conscious drive and utility design

Ordinary AC motors are selected according to Grade 2 energy-efficiency requirements. The rolling and lubrication systems are designed for stable industrial operation and controlled cooling.

Applications

  • Aluminum wire rod production

  • Electrical cable manufacturing

  • Power cable industry

  • Aluminum conductor production

  • Aluminum alloy rod processing

  • Wire and cable factories

  • Non-ferrous metal processing plants

  • Aluminum rod production plants for wire drawing applications

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Melting Furnace (Optional Upstream)

    Melts aluminum ingots and return scraps; capacity customized according to hourly output and plant energy conditions.

  • Holding Furnace (Optional Upstream)

    Stabilizes molten aluminum temperature, provides steady molten‑metal supply for casting, size matched to line capacity.

  • 2200 mm Four‑Wheel Horizontal Continuous Casting Machine

    CuCrZr alloy casting wheel, 4‑section 20‑zone multi‑side spray cooling, solidifies molten aluminum into qualified cast bar.

  • Straightener & Front Traction Unit

    Seven‑wheel straightening structure; pulls and guides cast bar steadily toward shearing and rolling sections.

  • Rotary Shear & Movable Hydraulic Shear

    Removes defective cast‑bar segments; handles startup and emergency fault cutting. Pneumatic buffer bridge for smooth material transfer.

  • Induction Heating Device (Optional)

    Max 600 kW output, reserved position for alloy production to adjust cast‑bar temperature before rolling.

  • 4+8B Two‑Roll Continuous Rolling Mill

    4 separate‑drive roughing stands + 8 central‑drive finishing stands; symmetrical eccentric roll‑gap adjustment for precise dimension control.

  • Cooling & Lubrication System

    Integrated casting water cooling, rolling emulsion cooling‑filtration‑heat‑exchange system, multi‑parameter online monitoring.

Standard Configurations

Reference sizes cover most projects. Intermediate capacities and custom configurations are engineered on request.

Item Specification
Raw Material Molten aluminum / prepared aluminum feedstock after melting, refining and filtering; suitable for high-conductivity aluminum, common aluminum and 8-series aluminum alloy rod production
Finished Product Aluminum and aluminum alloy wire rod
Rod Diameter 9.5 mm, 12 mm, 15 mm
Production Capacity H12/H14/H16 aluminum rod: 6-8 t/h; 8-series aluminum alloy rod: 6-7 t/h
Coil Weight Approx. 2.0-2.5 tons per coil
Maximum Final Rolling Speed Approx. 12 m/s
Casting Wheel Diameter 2200 mm
Casting Wheel Material CuCrZr alloy; normal service life >=15000 tons
Casting Machine Type Four-wheel horizontal continuous casting machine
Casting Speed 10-14 m/min
Cast Bar Cross-Section Area Approx. 3200 mm2
Rolling Mill Type 4+8B full two-roll continuous rolling mill; 4 separately driven roughing stands + 8 centrally driven finishing stands
Number of Rolling Stands 12 stands total
Roughing Mill Motor Power 55 kW, 75 kW, 110 kW, 110 kW; AC variable-frequency control
Finishing Mill Main Motor 600 kW DC motor
Roughing Roll Diameter Nominal 400-330 mm
Finishing Roll Diameter Nominal 250 mm
Rolling Adjustment Symmetrical eccentric adjustment for finishing mill rolls
Induction Heating Position reserved / optional; max output 600 kW, 500-1000 Hz, max billet temperature rise 100 deg C
Melting Furnace Customized according to project requirements / optional upstream integration
Holding Furnace Customized according to project requirements / optional upstream integration
Power Supply AC480V, 60 Hz, three-phase four-wire system
Control System Siemens PLC and HMI, Advantech industrial computer, Siemens inverter, ABB DC drive, Schneider low-voltage components
Cooling System Casting water cooling, rolling emulsion cooling and lubrication; four-side spray cooling with 4 sections and 20 zones for casting
Emulsion Pump 37 kW x 2, one operating and one standby
Casting Water Pump Single pump reference: 160 m3/h flow, 80 m head, 55 kW
Casting Pit Drainage Pump Single pump reference: 170 m3/h flow, 18 m head, 15 kW
Cooling Tower Reference Turbid circulating cooling tower 200 m3/h; clean circulating cooling tower 300 m3/h, subject to local climate and final engineering design
Installation Type Indoor industrial installation recommended
Customization Options Rod size, capacity, upstream furnace configuration, heating system, coiling mode, control interface, cooling layout and auxiliary equipment can be customized according to production requirements

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Furnace Assembly

workshop

CCR Line

trial run

Export Packing

container load

Furnace Assembly

workshop

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Tell Us Your Target. We'll Design the Line.

Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What is an aluminum CCR line?
An aluminum CCR line, also called an aluminum continuous casting and rolling line, is a production line that continuously casts molten aluminum into a cast bar and rolls it into aluminum wire rod in one integrated process.
What raw materials can be used?
The line is suitable for molten aluminum or prepared aluminum feedstock after melting, refining and filtering. It can be used for high-conductivity aluminum, common aluminum and 8-series aluminum alloy rod production.
What aluminum rod sizes can be produced?
According to the provided technical configuration, the line can produce 9.5 mm, 12 mm and 15 mm aluminum rod. Other specifications can be discussed based on project requirements.
Can the production capacity be customized?
Yes. The documented configuration supports 6-8 t/h for H12/H14/H16 aluminum rod and 6-7 t/h for 8-series aluminum alloy rod. Capacity can be evaluated according to rod size, alloy grade and line configuration.
Do you provide installation and commissioning support?
Yes. Service engineers can provide on-site guidance for mechanical installation, electrical and instrument wiring, commissioning and installation acceptance according to the agreed project scope.
What equipment is included in the complete line?
A complete line can include melting furnace, holding furnace, continuous casting machine, straightener, front traction, rotary shear, hydraulic shear, induction heating section, roughing mill, finishing mill, cooling and lubrication systems, coiling machine, electrical control cabinet and auxiliary equipment.
Is the machine suitable for cable manufacturing plants?
Yes. The line is suitable for producing aluminum wire rod used in wire drawing, electrical cable manufacturing, power cable production and aluminum conductor processing.
How can I get a quotation?
Please provide target rod diameter, alloy grade, hourly capacity, raw material condition, plant layout, power supply, cooling water conditions, upstream furnace requirements and destination country. Our engineering team can then prepare a suitable technical and commercial proposal.
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