Oxygen-free Copper Rod Upcast Machine

Continuous Extruder Machine

The Continuous Extrusion Machine is designed for continuous extrusion of OFC copper rod into copper profiles, copper bars and round copper products. Using friction-generated heat and one-step extrusion forming technology, the machine provides high material utilization, stable product quality, low scrap rate and efficient long-length production for copper processing plants and electrical conductor manufacturers.
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Applications

  • Copper profile production

  • Copper bar manufacturing

  • Copper rod extrusion

  • Electrical copper conductor production

  • Copper busbar and conductive material processing

  • Copper processing plants

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Coil‑rod Pay‑off

    Supports coiled Ø20 mm OFC copper rod, steadily feeds raw material into subsequent working sections.

  • Straightening & Cutting Unit

    Straightens incoming copper rod and realizes cutting operation for process requirements.

  • Main Continuous Extruder

    MFCCE400(B) host with Ø400 mm extrusion wheel, finishes one‑step friction‑heat extrusion forming.

  • Cooling & Anti‑oxidation System

    Separately cools dies and extruded copper products to prevent surface oxidation.

  • Drying & Length‑counting Unit

    Removes surface moisture and accurately measures the length of finished copper profiles / bars.

  • LSP1600 Take‑up Machine

    Tension‑controlled winding equipment for long‑length copper products, max loading 10 tons.

  • Hydraulic & Lubrication System

    25 MPa hydraulic pressure provides power and circulating lubrication for extruder stable running.

  • Electrical & Automation

    Siemens PLC + hanging HMI, real‑time monitoring, parameter adjustment and fault alarming.

Standard Configurations

Reference size cover most projects. Intermediate capacities and custom configurations are engineered on request.

Component Function
Pay-off Holds and feeds coiled copper rod into the production line
Straightening & Cutting Unit Straightens feeding rod and supports cutting operation
Main Extrusion Machine Performs continuous extrusion forming through wheel, chamber and die
Cooling & Anti-Oxidation System Cools tooling and finished products separately
Drying & Length Counting System Dries the product and measures production length
LSP1600 Take-up Machine Winds finished products with tension and speed control
Hydraulic & Lubrication System Provides stable pressure and lubrication for continuous operation
Electrical Control System Includes control cabinet and hanging control box

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Furnace Assembly

workshop

CCR Line

trial run

Export Packing

container load

Furnace Assembly

workshop

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What raw material does the machine use?
The MFCCE400(B) machine uses OFC copper rod, with Ø20 mm feeding stock according to the document.
What products can it produce?
It can produce copper profiles, copper bars and round copper products within the specified section range.
Does the machine require preheating?
No. The extrusion process generates heat through friction and extrusion force, so rod preheating is not required.
What is the average productivity?
The average productivity is about 1200 kg/h according to the technical specification.
What is the finished product rate?
The finished product rate can be more than 90%, with a scrap rate of about 3-5%.
Can the product size be changed?
Yes. Different product sizes can be produced by replacing the mold, making the machine suitable for diversified production requirements.
Do you provide installation and training?
Yes. Technical support can include installation guidance, commissioning, operator training, maintenance training and long-term service support.
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