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Home Products 8mm Copper Rods CCR 15T\25T\35T\45TPH CCR line 8mm Low oxygen Copper Rod CCR Product Line
8mm Copper Rods CCR

8mm Low oxygen Copper Rod CCR Product Line

The Copper CCR Line delivers full continuous casting‑rolling solution to produce copper rod from molten copper via casting, rolling, cooling and coiling. Suited for cable and non‑ferrous metal plants, it supports high‑efficiency automated production. It can be paired with vertical shaft furnace, tilting holding furnace and heated launder for customized project configuration.
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Features

Integrated Continuous Casting and Rolling Process

The copper CCR line connects molten copper preparation, continuous casting and rolling in one production flow. This reduces intermediate handling, avoids repeated reheating and improves continuous production efficiency.

Stable Copper Rod Quality

The furnace system is designed to supply stable molten copper to the casting process. With controlled melting, holding, launder heating and cooling, the finished copper rod can achieve consistent diameter, surface quality and internal structure.

High Production Efficiency

The documented shaft furnace has a maximum melting rate of 18 t/h and a normal continuous production rate of 15-16 t/h. This provides a solid molten copper supply basis for industrial copper rod manufacturing.

Energy-Saving Production

Continuous casting and rolling reduces heat loss between process stages. The shaft furnace uses high-power burners and controlled air-natural gas ratio, with normal continuous natural gas consumption of 30-40 Nm3 per ton of copper under the documented conditions.

Automatic Control System

The furnace system can be equipped with Siemens PLC and touch screen operation. Natural gas flow, air flow, fan frequency, temperature, pressure, CO analysis and alarms can be monitored to support stable production control.

Applications

  • Copper Rod Production Plants

  • Wire and Cable Manufacturing Factories

  • Electrical Conductor Production

  • Power Cable Industry

  • Copper Wire Drawing Plants

  • Copper Alloy Rod Processing

  • Non-Ferrous Metal Processing Plants

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Vertical Shaft Melting Furnace

    16‑18t/h shaft furnace with silicon nitride bonded SiC lining, multi‑row premixed natural‑gas burners for continuous copper melting.

  • 20T Hydraulic Tilting Holding Furnace

    Stabilizes molten copper temperature & flow; hydraulic tilting output for steady feeding to caster.

  • Closed Heated Launder System

    Insulated closed launders with heating burners, minimizes heat loss and molten copper oxidation during transfer.

  • Continuous Casting Machine

    Forms molten copper into continuous cast bar; casting wheel & structure customized for target capacity.

  • Shearing & Feeding Unit

    Trims and guides cast bar, guarantees stable and continuous bar feeding into rolling mill.

  • Multi‑stand Continuous Rolling Mill

    Heavy‑duty rolling stands, step‑by‑step bar reduction to finished copper‑rod dimension.

  • Cooling & Lubrication Assembly

    Circulating water cooling plus lubrication system, protects rolls, improves rod surface quality.

  • Coiling Machine

    Single / double coiler option, coils finished copper rod for downstream drawing & cable production.

Standard Configurations

Reference size cover most projects. Intermediate capacities and custom configurations are engineered on request.

Equipment Main Function
Copper Melting Furnace Vertical shaft furnace for melting copper cathode and qualified clean copper return materials. The documented system uses silicon nitride bonded silicon carbide lining and two rows of burners.
Holding Furnace 20T hydraulic tilting holding furnace used to stabilize molten copper temperature and flow before the casting machine.
Continuous Casting Machine Casts molten copper into a continuous copper bar for rolling. Casting structure and wheel size are customized according to line capacity.
Feeding and Shearing System Guides and prepares the cast bar for smooth entry into the rolling mill, supporting continuous line operation.
Continuous Rolling Mill Rolls the cast copper bar into the required copper rod diameter through multiple rolling stands.
Cooling and Lubrication System Controls rod and roll temperature, reduces friction, protects rolling tools and improves rod surface quality.
Coiling Machine Collects finished copper rod into coils for storage, transport or further wire drawing.
Hydraulic System Provides motion control for the holding furnace tilting mechanism and selected auxiliary equipment.
Electrical Control Cabinet Controls motors, fans, drives, sensors, alarms and operating interface for the production line.
PLC Control System Siemens PLC/HMI can monitor furnace parameters, gas-air ratio, CO analysis, fan frequency, line speed and alarms according to configuration.
Auxiliary Equipment Includes charging system, closed launders, slag removal groove, cooling water circuit, compressed air system, combustion valve groups and safety interlocks.

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Furnace Assembly

workshop

CCR Line

trial run

Export Packing

container load

Furnace Assembly

workshop

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Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What is a copper CCR line?
A copper CCR line is a copper continuous casting and rolling line that converts molten copper into copper rod through continuous casting, hot rolling, cooling and coiling.
What is the difference between a copper CCR line and traditional copper rod production?
A CCR line combines casting and rolling into a continuous process, reducing intermediate handling, repeated reheating and production interruption compared with separated traditional processes.
What raw materials can be used for copper continuous casting and rolling?
Grade A copper cathode is recommended. The supplied furnace document also allows a limited proportion of qualified returned copper rod, copper billet or selected high-grade bright copper wire scrap after strict inspection.
What copper rod diameter can the line produce?
Copper rod diameter is customized according to the buyer's downstream wire drawing and cable manufacturing requirements.
Can the production capacity be customized?
Yes. The documented melting furnace system is based on 16-18 t/h, while complete line capacity can be designed according to the required output, rod size, casting machine and rolling mill configuration.
What equipment is included in a complete copper CCR line?
A complete line can include melting furnace, holding furnace, launder system, continuous casting machine, feeding/shearing system, rolling mill, cooling and lubrication system, coiler, hydraulic system, electrical cabinet, PLC control and auxiliary equipment.
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