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Home Products 9.5mm Aluminum Rods CCR Aluminum Tilting Melting Furnace And Tilting Holding Furnace Aluminium Melting Furnace
9.5mm Aluminum Rods CCR

Aluminium Melting Furnace

The Aluminium Melting Furnace is designed for the smelting of aluminum ingots, return scraps, recycled aluminum and alloy materials. It is widely used in aluminum casting plants, secondary aluminum recycling lines, aluminum rod production, billet production, slab casting and downstream aluminum processing facilities.
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Features

High Thermal Efficiency

The regenerative burner system recovers heat from high-temperature flue gas and uses it to preheat combustion air. This improves fuel utilization and helps reduce the cost per ton of molten aluminum.

Lower Burning Loss for Scrap Melting

For scrap and recycled aluminum, twin-chamber and side-well furnace designs can use a molten aluminum pump to create a vortex. Scrap is fed into the vortex for immersive melting, helping reduce oxidation and metal loss.

Cleaner Low-Oxygen Scrap Processing

A twin-chamber furnace can be designed with a secondary chamber door bridge. Large unbroken scrap can be preheated, de-painted and melted through internal flue gas circulation while the secondary chamber maintains a lower oxygen atmosphere.

Emission-Oriented Combustion Design

Low-temperature and high-temperature gas intake channels, wide-angle burner nozzles, flue gas recirculation and precise air-gas ratio control reduce local high-temperature flame concentration and help lower NOx emissions.

Durable Furnace Body

The furnace shell uses qualified steel plates and section steel. Scientific structural design supports the strength requirements of different capacities and furnace types, with a service life of over 10 years under proper use.

Better Door Sealing and Maintenance

Segmented furnace doors reduce deformation caused by thermal cycling. Precision-machined heat-resistant castings around the furnace entrance improve sealing, and externally bolted castings are easier to replace.

Applications

  • Aluminum ingot melting

  • Aluminum scrap recycling

  • Secondary aluminum production

  • Wrought aluminum alloy smelting

  • Cast aluminum alloy production

  • Aluminum rod, billet and slab production lines

  • Aluminum casting and rolling lines

  • Industrial aluminum processing plants

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Fixed / Tilting Aluminium Melting Furnace

    Regenerative combustion design for aluminum ingots, return scrap and recycled aluminum. Multiple fuel options, capacity customized up to 120 tons, low burning loss and ultra‑low NOₓ emission.

  • Twin‑Chamber / Side‑Well Melting Furnace (Optional)

    Vortex immersive melting for large scrap material. Low‑oxygen pre‑heating & de‑painting function, effectively reduce metal oxidation loss for secondary aluminum recycling.

  • Agitator & Refining Auxiliary Unit (Optional)

    Includes agitators, gas permeable bricks and furnace‑side refining devices, to realize uniform alloy composition and molten‑aluminum purification.

  • Rail‑type Charging Car & Ladle Tilting Platform (Optional)

    Mechanized feeding equipment and molten‑aluminum transfer platform, matched to plant layout for automatic charging and ladle pouring.

  • Combustion & Flue‑gas Treatment System

    Regenerative burner group, waste‑heat recovery unit, flue gas recirculation module. Meets EU DIN‑EN746 emission standards, NOₓ＜150 mg/m³.

  • Refractory Lining & Furnace Body Assembly

    Segmented thermal‑expansion‑absorbing lining structure, heavy‑duty steel furnace shell; modular design convenient for container transportation and on‑site assembly.

  • Electrical & Automation Control

    Siemens / ABB / Schneider international components. Full safety interlock: gas leakage, pressure, temperature, flue‑gas and overload monitoring, alarm & data logging.

Standard Configurations

Reference sizes cover most projects. Intermediate capacities and custom configurations are engineered on request.

Item Available Configuration or Performance
Maximum equipment tonnage Up to 120 tons, customized by project
Raw materials Aluminum ingots, return scrap, recycled aluminum and alloy materials
Furnace types Fixed, tilting, rectangular, round, twin-chamber and side-well furnaces
Fuel options Natural gas, LPG, coal gas, diesel oil and other project-specific fuels
Single regenerative burner capacity Over 12 t/h melting capacity under suitable configuration
Energy consumption Lower than 55 Nm3/t-Al under optimized process conditions
Burning loss Lower than 0.9% under suitable material and process conditions
NOx emission Measured emission value can be lower than 150 mg/m3
Combustion standard reference Combustion system can meet EU standards such as DIN-EN746
Electrical brands Siemens, ABB, Allen-Bradley, Schneider and other international options

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Melting Furnaces and Feeding Vehicle

Double-chamber Aluminum Melting Furnace

Circular Tilting Melting Aluminum Furnace

Tilting Melting Aluminum Furnace

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Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What materials can the aluminium melting furnace process?
It can be designed for aluminum ingots, return scraps, recycled aluminum, wrought aluminum alloys and cast aluminum alloys.
Can the furnace be customized for different scrap conditions?
Yes. According to scrap size, contamination level, charging method and melting process, the furnace can be designed as a fixed furnace, tilting furnace, twin-chamber furnace or side-well furnace.
How does the furnace reduce burning loss?
For scrap melting, vortex immersive melting and low-oxygen twin-chamber processing can reduce oxidation. Regenerative combustion and optimized furnace sealing also help improve metal yield.
What fuel can be used?
The furnace can be configured for natural gas, LPG, coal gas, diesel oil and other fuel options according to local energy supply.
Can the system support environmental compliance?
The furnace can use low-NOx combustion technologies, flue gas recirculation, precise air-gas ratio control and flue gas re-ignition for organic volatiles from scrap, helping support emission control.
What should buyers provide before quotation?
Useful information includes target capacity, raw material type, alloy grade, melting rate, fuel type, plant layout, charging method, emission requirements and downstream casting or transfer method.
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