Oxygen-free Copper Rod Upcast Machine

Two-Roller Continuous Rolling Machine for Copper Rod Production

The Two-Roller Continuous Rolling Machine is designed for cold rolling oxygen-free copper rod from Ø20 mm to Ø8.0 mm in continuous production. With a 9-stand horizontal and vertical alternating rolling structure, independent motor drive, PLC control and synchronized coiling system, it is suitable for copper rod processing plants, cable material manufacturers and copper conductor production lines.
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Applications

  • Oxygen-free copper rod production

  • Copper rod cold rolling

  • Copper wire drawing preparation

  • Electrical conductor manufacturing

  • Power cable production

  • Copper processing plants

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Pay‑off Stand

    Supports 2‑3‑ton copper coils, steadily feeds Ø20 mm oxygen‑free copper rod into the rolling section.

  • Wire Straightener

    Straightens incoming copper rod to guarantee stable feeding condition before rolling process.

  • Main Rolling Mill

    9‑stand two‑roller mill (5 horizontal +4 vertical), completes continuous reduction from Ø20 mm down to Ø8.0 mm.

  • Independent Drive Units

    Separate motor‑reducer set for each stand, enabling flexible speed & elongation‑ratio adjustment.

  • Emulsion Cooling‑lubrication Unit

    Circulating spray emulsion cooling & lubrication for rolls and copper rod during high‑speed rolling.

  • Synchronized Coiling Machine

    Electrically synchronized with main mill, collects finished Ø8.0 mm copper rod into 3‑ton coils.

  • Hydraulic Oil Station

    Provides hydraulic power for protection and auxiliary actions of the whole rolling host.

  • Electrical & Automation

    PLC plus 10‑inch HMI touch‑screen, real‑time monitoring, parameter modification and fault alarm.

Standard Configurations

Reference size cover most projects. Intermediate capacities and custom configurations are engineered on request.

Equipment Function
Main Rolling Machine Performs continuous copper rod rolling from Ø20 mm to Ø8.0 mm
9 Independent Drive Units Provide controlled power input for each rolling stand
Wire Straightener Straightens Ø20-Ø16 mm inlet copper rod before rolling
Coiling Machine Collects finished Ø8.0 mm copper rod into coils
Main Power Frame Supports independent drive units and transmission system
Pneumatic Front Protective Cover Improves safety and maintenance convenience
Track Coiling Pan Used for stable rod collection
Control Console 10-inch HMI for operation and parameter setting
Electrical Control Cabinet Houses PLC, drives and electrical components
Pay-off Stand Supports Ø1800 mm pay-off coil, 2.0-3.0 tons
Hydraulic Oil Station Provides lubrication and hydraulic support
Emulsion Interface Connects to external emulsion cooling station

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Furnace Assembly

workshop

CCR Line

trial run

Export Packing

container load

Furnace Assembly

workshop

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What is the main application of this two-roller continuous rolling machine?
It is mainly used for cold rolling oxygen-free copper rod from Ø20 mm to Ø8.0 mm in continuous production.
What is the production capacity?
According to the document, the production capacity is about 2.5-3 tons/hour, and annual capacity can exceed 10,000 tons based on a 12-hour working system.
How many rolling stands does the machine have?
The 2LG240-H9 model has 9 rolling passes, including 5 horizontal stands and 4 vertical stands.
Can the machine parameters be adjusted?
Yes. The PLC and HMI system allows operators to adjust production parameters according to material, roll pass design and rod specification.
What control system is used?
The machine uses PLC control and a 10-inch touch screen HMI. The system can display line speed, motor frequency, current, operating status and fault alarms.
Is the machine suitable for cable factories?
Yes. It is suitable for copper rod production before wire drawing and can serve cable factories, conductor manufacturers and copper processing plants.
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