Aluminum Cable Production Solution.

Complete production line solutions from aluminum rod to finished power cable.

Solution Overview

Custom-Tailored Integrated System

A cable project is more than a group of machines. We match the process, equipment, line speed, factory layout and automation around your final cable product.

  • Process design based on cable type and voltage level.
  • Equipment selection matched to conductor size and capacity.
  • Layout, utilities and automation planning.
  • Installation, commissioning and operator training support.
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Aluminum Cable Production Solution

From aluminum rod to finished cable, we configure each production stage according to conductor size, cable structure, target output and required automation.

Solution Overview

The production route normally starts with aluminum rod drawing, followed by conductor stranding and cable extrusion. Depending on the product, cabling, screening, armoring, outer sheathing and online testing can be added.

We match the line to low-voltage or high-voltage cable requirements, available workshop space, local power supply and future expansion plans.

Production Line Automation
Modules

Line Speed Synchronization

Production Line

Tension & Diameter Control

Production Line

PLC + HMI Monitoring

Production Line

Core Equipment

Equipment Role in the Solution
Aluminum Rod Breakdown Machine Reduces aluminum rod to the required wire diameter.
Wire Drawing / Annealing System Supports wire sizing and, when required, conductor softening.
Pay-off & Take-up System Provides stable feeding and winding throughout the line.
Stranding Machine Forms aluminum conductors with controlled pitch and structure.
Insulation Extrusion Line Applies insulation with controlled thickness and surface quality.
Laying-Up / Cabling Machine Combines insulated cores into the final cable structure.
Armoring / Screening Line Adds metallic armor or screening when required.
Sheathing Extrusion Line Applies the final outer protective sheath.
Online Testing System Supports spark test, diameter check and electrical inspection.
Electrical Control System Integrates PLC, HMI, speed control and alarms.

Production Process

Aluminum Rod → Drawing → Stranding → Insulation → Cabling → Armoring / Screening → Sheathing → Testing → Take-up → Finished Cable

Stage 01
Wire Drawing

Aluminum rod is drawn to the conductor wire size required by the cable design.

Stage 02
Conductor Stranding

Multiple wires are stranded into a conductor with controlled structure and pitch.

Stage 03
Insulation & Cabling

Insulation is extruded and insulated cores are laid up into the required cable construction.

Stage 04
Armoring / Sheathing

Armor, screening and outer sheath are added when the product design requires them.

Stage 04
Testing & Take-up

Final cable dimensions and electrical performance are checked before winding.

Showcase of Excellence

Four Reasons Buyers Choose a Line Solution.

Full‑set aluminum downstream production line for cable & overhead conductor manufacturing. Equipped with rod breakdown, intermediate/fine drawing, online annealing, stranding and take‑up units, fully configured to match your target capacity and finished‑wire specifications.

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  • Full-Line Integration
    One team matches equipment, process, controls and layout.
  • Stable Cable Quality
    Key process controls help keep conductor and cable dimensions consistent.
  • Flexible Configuration
    The line can be configured for different cable structures, capacities and budgets.
  • Overseas Project Support
    Support can cover design, delivery, installation, commissioning and training.

Frequently Asked Questions

Need answers for aluminum production‑line, drawing machine configuration or custom‑project concerns? Send us an inquiry to get expert‑tailored suggestions.

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What products can this solution produce?
It can be configured for aluminum building wire, single-core or multi-core power cable and other aluminum-conductor cable products.
Can you provide a complete cable production line?
Yes. The scope can include drawing, stranding, extrusion, cabling, armoring, sheathing, testing and take-up equipment.
Can the line be customized?
Yes. We configure the line around conductor size, cable structure, voltage level, target capacity and factory layout.
What information is needed for a quotation?
Please provide the aluminum rod size, cable type, conductor size, voltage level, target output, factory layout and local power supply.
Can we upgrade part of an existing factory?
Yes. Existing drawing, stranding or extrusion sections can be reviewed for capacity expansion or equipment upgrades.