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Home Products 9.5mm Aluminum Rods CCR 4.5\6\7.5-8TPH Aluminum Rods CCR Machine Aluminum Rod Continuous Casting and Rolling Line
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9.5mm Aluminum Rods CCR

Aluminum Rod Continuous Casting and Rolling Line

This integrated continuous casting‑rolling line manufactures 9.5 mm and 12.0 mm electrical & alloy aluminum rods. Equipped with a 15‑stand 3‑roller Y‑type mill, it features stable deformation, high synchronization and dependable PLC control. It supports EC1350/1370, 3003/3102, 8030/8176, 6201/6101 aluminum rods. Well‑suited for cable factories, aluminum‑rod mills and conductor manufacturers for steady mass production.
Rod diameter
Ø 8 mm
Line capacity
10 – 35 T/H
Smelting
Vertical shaft furnace
Rolling
Two-roll, 10–14 stands
Raw material
Cathode / clean scrap
Standard
Meets international conductor‑grade aluminum standards
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Technical Data

Features

Stable Alloy Rod Production


The line is designed not only for 1-series electrical aluminum rods but also for multiple aluminum alloy rod grades. The casting, induction heating, continuous rolling and quenching sections work together to support stable production of alloy rods with different process requirements.
Uniform Rolling Deformation

Inter quos Paulus eminebat notarius ortus in Hispania, glabro quidam sub vultu latens, odorandi vias periculorum occultas perquam sagax. is in Brittanniam missus ut militares quosdam perduceret ausos conspirasse Magnentio

Efficient Continuous Operation

Inter quos Paulus eminebat notarius ortus in Hispania, glabro quidam sub vultu latens, odorandi vias periculorum occultas perquam sagax. is in Brittanniam missus ut militares quosdam perduceret ausos conspirasse Magnentio

Applications

  • Electrical aluminum rod production

  • Aluminum alloy rod manufacturing

  • Power cable and conductor industry

  • Aluminum wire rod processing plants

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Four‑Wheel Continuous Casting Machine

    Features Φ1800 mm trapezoidal Cu‑Cr‑Zr crystallization wheel, automatic liquid‑level control, segmented independent cooling and 12 electromagnetic flowmeters for stable horizontal continuous casting.

  • Straightening Machine & Front Traction Device

    Straightens cast billets; AC‑motor‑driven traction smoothly feeds billets to rolling shear for follow‑up procedures.

  • Rolling Shear Machine & Bridge Section

    Adjustable‑length shear cuts unqualified billets; the bridge transfers billets toward induction heating and rolling units.

  • Induction Heater

    350 kW medium‑frequency induction heating unit for pre‑rolling temperature adjustment for alloy rods; removable when not needed.

  • 15‑Stand 3‑Roller Y‑type Continuous Rolling Mill

    15‑stand Y‑type mill produces Φ9.5 mm / Φ12.0 mm aluminum rods. Equipped with hydraulic safety protection, dual‑pump emulsion & oil lubrication for non‑stop operation.

  • Continuous Quenching Device

    Performs online quenching cooling to control final temperature of aluminum rod after rolling.

  • Double‑Basket Take‑up Machine

    Integrates quenching, blow‑drying and automatic coiling, producing 2‑2.5 t rod coils; trolley‑type double‑basket structure for convenient coil handling.

  • Electrical & Automation System

    Siemens S7‑1200 PLC + color touch‑screen. Supports standalone / linkage modes, fault indication, interlock protection and multi‑alarm monitoring.

Standard Configurations

Reference sizes cover most projects. Intermediate capacities and custom configurations are engineered on request.

Equipment Function / Scope
Four-wheel continuous casting machine Includes casting machine base, tensioning wheel, crystallization wheel, turntable, pressing wheel device, pouring ladle, bridge bracket, flow control device, cooling device, water suction hood and 12 electromagnetic flowmeters.
Straightening machine Straightens the cast billet before front traction and rolling shear.
Front traction device Uses AC motor drive to pull the billet smoothly and feed it into the rolling shear machine.
Rolling shear machine Cuts aluminum billet that does not meet rolling requirements; shear length is adjustable.
Bridge Connects the casting billet transfer path to the induction heating and rolling section.
Induction heater Includes medium-frequency heating furnace cabinet, temperature self-control device, operating table, heater control cabinet and closed-cycle cooling device.
15-stand continuous rolling machine Includes large gearbox, 15 Y255 frames, overload couplings, feeding device, hydraulic safety hood, emulsion shunt tube, quick couplings and break pin indication.
Continuous quenching device Cools the aluminum rod after rolling and helps control final rod temperature.
Double basket take-up machine Includes operating platform, rolling guide device, coiling and rod throwing device, two take-up baskets, take-up trolley and maintenance channel.
Electrical control system Includes DC speed regulating cabinet, AC relay cabinet, Siemens PLC and touch screen, casting and rolling operating tables, heater operating table and linked speed control.
Cooling and lubrication system Includes emulsion pump system, oil pump system, heat exchanger, oil filter and Hoffman-type emulsion vacuum filtration device.
Spare parts and special tools Includes outlet pipe, safe shear pins, steel belts, pouring nozzles, flow regulation device, block rod protection, hand valves, pressure gauges and steel belt welding device.

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Pakistan cable LiMITED

Actual photos

Induction heating device

Actual photos

Rotary shear

Actual photos

Straightening machine

Actual photos

Start a project

Tell Us Your Target. We'll Design the Line.

Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What equipment is included in a CCR line?
Et quia Montius inter dilancinantium manus spiritum efflaturus Epigonum et Eusebium nec professionem nec dignitatem ostendens aliquotiens increpabat, qui sint hi magna quaerebatur industria, et nequid intepesceret.
Why choose CCR over traditional methods?
Et quia Montius inter dilancinantium manus spiritum efflaturus Epigonum et Eusebium nec professionem nec dignitatem ostendens aliquotiens increpabat, qui sint hi magna quaerebatur industria, et nequid intepesceret.
What products and sizes can you produce?
Et quia Montius inter dilancinantium manus spiritum efflaturus Epigonum et Eusebium nec professionem nec dignitatem ostendens aliquotiens increpabat, qui sint hi magna quaerebatur industria, et nequid intepesceret.
What after-sales support do you offer?
Et quia Montius inter dilancinantium manus spiritum efflaturus Epigonum et Eusebium nec professionem nec dignitatem ostendens aliquotiens increpabat, qui sint hi magna quaerebatur industria, et nequid intepesceret.
Can you customize a line for my plant?
Et quia Montius inter dilancinantium manus spiritum efflaturus Epigonum et Eusebium nec professionem nec dignitatem ostendens aliquotiens increpabat, qui sint hi magna quaerebatur industria, et nequid intepesceret.
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