Home Products 8mm Copper Rods CCR 15T\25T\35T\45TPH CCR line 12-45T/H Copper CCR Line with Shaft Melting Furnace and Continuous Casting & Rolling Machine

8mm Copper Rods CCR

12-45T/H Copper CCR Line with Shaft Melting Furnace and Continuous Casting & Rolling Machine

The 25T/H Copper CCR Line delivers high‑efficiency copper‑rod production. Equipped with shaft furnace, holding furnace, six‑wheel caster, rolling mill and Siemens PLC control, it ensures synchronized casting‑rolling. Ideal for large‑scale copper‑rod, cable and non‑ferrous processing manufacturers.

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Features

Full‑range Production Line

Complete copper CCR line covering copper melting, continuous casting, rolling and take‑up procedures.

25T/H Shaft Melting Furnace

High‑capacity shaft furnace to deliver stable molten copper supply for mass production.

16T Holding Furnace

Maintains stable liquid‑level and temperature to guarantee steady continuous‑casting operation.

Six‑wheel Casting Machine

Adopts 2100 mm crystallization wheel with 3800 mm² billet cross‑section.

Auto‑casting Control System

Features HMI, sensors, CCTV monitoring and UPS backup for copper‑flow control under power failure.

Two‑roller Continuous Rolling Mill

Integrated roughing and finishing stands for uninterrupted copper‑rod rolling.

Applications

Copper rod production plants
Wire and cable manufacturing
Electrical conductor production
Power cable material production
Copper processing factories
Non-ferrous metal processing projects
Complete copper CCR production line projects

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

Shaft Melting Furnace
25T/H shaft melting furnace with feeding system, CCTV monitoring and emergency braking for high‑capacity copper melting.
16T Holding Furnace
Tilting‑type holding furnace with combustion unit, refractory lining for stable molten‑copper temperature & level.
Launder System
Complete launder shell, burners, slag‑removal trough and refractory lining for smooth molten copper transfer.
Automatic Casting System
HMI, CCTV sensors & UPS backup, realizing closed‑loop automatic copper‑flow casting control.
Six‑wheel Casting Machine
Equipped with 2100 mm crystallization wheel for casting copper billet of 3800 mm² cross‑section area.
Continuous Rolling Mill
Full 2‑roller mill with 4 roughing & 8 finishing stands for continuous copper‑rod rolling.
Hydraulic Take‑up Unit
Rear traction, winding, receiving & compaction functions for finished copper rod collection.
Lubrication & Cooling Systems
Redundant‑pump emulsion, gear‑oil and take‑up cooling system with multi‑parameter monitoring.

Standard Configurations

Reference sizes cover most projects. Intermediate capacities and custom configurations are engineered on request.

System	Main Configuration
Melting System	25T/H shaft melting furnace, feeding system, tilting trolley, hopper, 45 kW charging drive motor, CCTV monitoring, emergency braking system.
Holding Furnace	16T holding furnace with tilting mechanism, hydraulic power unit, combustion equipment, refractory lining and real-time data display.
Launder System	Launder steel shell and covers, launder burners, slag removal trough, gas distribution tanks, metal hoses, refractory lining and lower launder mobile mechanism.
Automatic Casting System	Programmable control system, CCTV camera system, video sensors, automatic measuring and actuation components, holding furnace level sensor, touchscreen HMI and UPS protection.
Casting Machine	Six-wheel casting machine with 3800 mm2 billet cross-sectional area, 2100 mm crystallization wheel, 7.5 kW AC variable-frequency drive motor and 1.5 kW servo stopper control motor.
Front Traction	Front traction machine with 7.5 kW AC motor.
Rolling Shear	Rolling shear machine with 30 kW AC motor and 120 W brake motor.
Pre-Straightening	Pre-straightening machine with four 0.75 kW brushing motors.
Mobile Hydraulic Shear	Mobile hydraulic shear for auxiliary cutting and handling in the CCR line.
Continuous Rolling Mill	Full 2-roller continuous mill with 4 roughing stands and 8 finishing stands. Rolling motors include 37 kW, 45 kW, 55 kW, 75 kW and 90 kW AC motors with encoders according to stand position.
Cooling and Reducing Take-Up	Hydraulic take-up device with rear approach bridge, rear traction machine, rod winding mechanism, material receiving machine, hydraulic system, conveyor rollers, compactor and wax liquid pump.
Emulsion Lubrication	Hoffman vacuum paper belt filter, high-pressure emulsion pumps, emulsion lift pump liquid level controller, 120 m2 plate heat exchanger, more than 60 m3 emulsion tank and monitoring transmitters.
Gearbox Lubrication	Gear oil pumps, GLQ-100 filters, 8 m3 oil tank, 40 m2 plate heat exchanger, oil temperature transmitter and oil pressure transmitter.
Take-Up Cooling	Cooling pumps, 160 m2 plate heat exchanger, cooling liquid temperature below 35 deg C, 100 m3/h cooling liquid consumption, pressure above 0.4 MPa and more than 80 m3 cleaning liquid tank.
Electrical Control	Power switch cabinet, drive cabinet, auxiliary machine cabinet, relay control cabinet, casting console, main console, rod take-up console, industrial computer, Siemens G120 VFDs, Siemens S7-1200 PLC and 12-inch color HMI touchscreens.
Molten aluminum temperature	700-850 deg C
Furnace pressure	30-50 Pa
Lining structure	Full castable refractory lining
Lining service life	>=5 years, excluding wearing areas such as door opening and outlet
Furnace wall temperature	<= ambient temperature +55 deg C, excluding thermal bridge points
Molten bath depth	525 mm
Drossing slope angle	30 degrees
Furnace door opening	1500 x 1500 mm
Door lifting method	Hydraulic cylinder + chain wheel set
Door compression method	Double-side pneumatic cylinder compression
Outlet structure	Concentric rotary outlet
Molten aluminum casting flow rate	>=10 t/h
Control system	Siemens S7-1500 PLC + 12-inch touch screen
Noise	<=85 dB measured 1.5 m from equipment

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.