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Home Products 8mm Copper Rods CCR Fixed Reverberatory Furnace Copper Fixed Reverberatory Furnace
8mm Copper Rods CCR

Copper Fixed Reverberatory Furnace

The 60T Copper Reverberatory Furnace is designed for melting and refining copper scrap and electrolytic copper for bright low-oxygen copper rod production. With stable melting performance, natural gas heating, durable refractory lining and large-capacity furnace structure, it is suitable for industrial copper processing, copper recycling and continuous production lines.
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Features

High Thermal Efficiency

The furnace uses natural gas burners and a rectangular fixed reverberatory chamber to provide stable flame heating and heat reflection. The refractory structure helps retain heat and improve thermal utilization during copper melting.

Stable Melting and Holding Performance

The furnace chamber temperature is designed for 1,300-1,400 deg C, while molten copper temperature is approximately 1,200 deg C. This supports stable copper melting, reduction and transfer for downstream production.

Large Furnace Capacity

With a rated capacity of 60 tons, the furnace is suitable for batch copper melting and industrial-scale copper rod production.

Durable Refractory Lining

The furnace bottom, wall and roof use refractory brick structures such as magnesia brick, chrome-magnesia brick, magnesia-alumina brick and clay brick. The furnace roof adopts expansion joints to improve thermal stability under temperature fluctuation.

Flexible Process Design

The furnace can process copper scrap and electrolytic copper. Furnace layout, auxiliary systems, flue structure, control system and discharging arrangement can be customized according to project requirements.

Applications

  • Copper smelting plants

  • Copper recycling plants

  • Copper alloy production

  • Bright low-oxygen copper rod production

  • Copper ingot production

  • Copper rod production line

  • Non-ferrous metal processing plants

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Furnace Steel Structure

    Heavy‑duty steel shell for 60T furnace body, bears refractory lining and all auxiliary assemblies.

  • Refractory Lining Assembly

    Magnesia‑series & chrome‑magnesia bricks for hearth, wall and roof; expansion‑joint roof design for thermal stability.

  • Water‑cooled Double Furnace Door

    Water‑jacket inclined door frame, good sealing, reduces flame leakage and heat loss.

  • Natural Gas Combustion System

    Two natural gas burners, complete air‑supply pipeline, stable flame heating for smelting & holding.

  • Natural Gas Reduction Device

    Injects methane for molten copper de‑oxidation, prepares qualified copper liquid for downstream CCR line.

  • Water‑cooling Circulation System

    Circulating water cooling for furnace door and high‑temperature components to prolong service life.

  • Molten Copper Discharge & Launder Assembly

    - Side outlet for molten copper, matched launder & ladle for transferring copper liquid to next‑stage equipment. -

  • Electrical & PLC Control System

    Siemens PLC + HMI touch‑screen, monitors combustion, reduction procedure and furnace temperature.

Standard Configurations

Reference size cover most projects. Intermediate capacities and custom configurations are engineered on request.

Item Specification
Product Name 60T Copper Reverberatory Furnace
Application Copper melting, copper smelting, copper recycling, low-oxygen copper rod production
Raw Material Copper scrap and electrolytic copper
Furnace Type Rectangular fixed gas-fired reverberatory furnace
Fuel Type Natural gas
Burner Quantity 2 burners
Rated Heat Load 200 x 10^4 kcal/h
Maximum Heat Load 320 x 10^4 kcal/h
Natural Gas Heating Value 8,000-8,500 kcal/Nm3
Natural Gas Flow 800-1,000 m3/h
Natural Gas Pressure 3-5 kg
Furnace Chamber Temperature 1,300-1,400 deg C
Molten Copper Temperature Approx. 1,200 deg C
Furnace Capacity 60T
Furnace Size 7800 x 3920 x 4000 mm
Furnace Chamber Size 6000 x 2480 mm
Molten Bath Depth 550 mm
Furnace Chamber Area Approx. 15 m2
Equipment Weight Approx. 230T
Power Supply 380V, 50Hz, 3-phase 5-wire
Installed Power 70 kW
Heating Method Flame heating and heat reflection
Control System Electrical control cabinet; Siemens PLC and touch screen for gas reduction system
Cooling System Water cooling for furnace door and related structures
Discharging Method Side copper outlet, customized according to furnace design
Customization Furnace layout, flue system, burner system, control system and auxiliary equipment

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Furnace Assembly

workshop

CCR Line

trial run

Export Packing

container load

Furnace Assembly

workshop

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Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What is a copper reverberatory furnace?
A copper reverberatory furnace is an industrial copper melting furnace that uses flame heating and reflected heat from the furnace roof and walls to melt copper materials in a large molten bath.
What materials can be melted in this furnace?
This furnace is suitable for copper scrap, electrolytic copper, copper wire scrap and qualified copper alloy materials. The documented process uses first-grade and second-grade copper scrap plus electrolytic copper.
Can the furnace capacity be customized?
Yes. This document is based on a 60T furnace, and furnace capacity can be customized according to production requirements and plant layout.
What fuel can be used for the furnace?
The documented furnace uses natural gas. Other fuel options can be evaluated according to project requirements.
Is this furnace suitable for copper scrap recycling?
Yes. It is designed for melting and refining copper scrap and can be used in copper recycling and low-oxygen copper rod production processes.
Do you provide installation and commissioning support?
Yes. Engineering support can include furnace construction guidance, refractory masonry, piping connection, electrical system support and commissioning assistance.
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