| Machine Model |
SZ17B/ST2000/K200/K200/S630/S630 dual wire intermediate drawing machine with annealer and single spoolers |
| Main Line Configuration |
SZ17B drawing unit 1 set; ST2000 annealer 1 set; K200 tension controller 2 sets; S630 single spooler 2 sets; electrical control system 1 set |
| Raw Material |
Low-oxygen or oxygen-free round copper wire: 1.35 mm, 1.71 mm, 2.52 mm; aluminum wire configuration is customized according to project requirements |
| Maximum Inlet Wire Diameter |
3.50 mm |
| Finished Wire Diameter |
Dual wire: 2 x 0.30-1.12 mm; single wire: 1 x 0.30-1.60 mm |
| Maximum Mechanical Speed |
1800 m/min |
| Typical Production Speed |
2 x 0.30 mm: 25 m/s; 2 x 0.40 mm: 24 m/s; 2 x 0.60 mm: 23 m/s; 2 x 0.80 mm: 20 m/s; 2 x 1.04 mm: 18 m/s; 2 x 1.12 mm: 16 m/s; 1 x 1.60 mm: 15 m/s |
| Annealed Wire Elongation |
23%-28% for 0.30-0.40 mm; 25%-31% for 0.60-1.60 mm according to source table |
| Number of Drawing Dies |
Maximum 17 dies |
| Drawing Die Outer Diameter |
25 mm |
| Mechanical Elongation |
Last die 13.38%; No. 1-16 dies 18.18% |
| Drawing Cone Diameter |
Maximum 250 mm |
| Capstan Diameter |
250 mm |
| Main Drawing Motor |
AC 90 kW inverter motor, Innomotics / Siemens brand |
| Drawing Unit Net Weight |
About 4260 kg including motor |
| Whole Line Weight |
About 14000 kg |
| Total Machine Capacity |
375 kVA |
| Annealer Model |
ST2000 contact-type triangular short-circuit DC annealer |
| Annealing Wire Diameter |
Dual wire: 2 x 0.30-1.12 mm; single wire: 1 x 0.30-1.60 mm |
| Rated Annealing Current |
Maximum 2000 A DC |
| Annealing Voltage |
Maximum 60 V DC |
| Annealing Capacity |
193 kVA |
| Steam Generator Installed Power |
12 kW |
| Steam Quantity |
12 kg/h |
| Annealer Size |
1500 x 1750 x 2850 mm |
| Annealer Net Weight |
3000 kg |
| Tension Controller |
K200 tension controller, 2 sets |
| Tension Controller Size / Weight |
1000 x 410 x 1900 mm; about 250 kg |
| Spooler Model |
S630 high-speed single spooler, 2 sets |
| Take-up Range |
Dual wire: 2 x 0.30-1.12 mm; single wire: 1 x 0.30-1.60 mm |
| Spooler Mechanical Speed |
Maximum 1800 m/min |
| Take-up Motor Power |
AC 11 kW |
| Traverse Motor Power |
1 kW |
| Positioning Motor Power |
9 W |
| Suitable Spool |
630 / 500 mm bobbins; bobbin size can be customized after confirmation |
| Spool Capacity |
Maximum 500 kg |
| Brake Method |
Pneumatic |
| Spooler Size / Weight |
2450 x 1650 x 1460 mm; 2150 kg |
| Lubrication Method |
Full-submersible drawing oil lubrication and cooling; external tank, filtration and heat exchanger or cooling tower are prepared according to project scope |
| Drawing Lubricant Requirement |
Working pressure 0.20-0.40 MPa; temperature <=30 deg C; flow 18-26 m3/h |
| Annealer Compressed Air |
0.6-0.7 MPa, fluctuation +/-0.02 MPa, dew point -25 deg C, 300 L/min |
| Annealer Water Supply |
0.2-0.4 MPa, 25 deg C, pH 7-8, 500 L/min; water hardness max. 5 dH for steam generator and max. 12 dH for cooling liquid |
| Spooler Compressed Air |
0.6-0.7 MPa, fluctuation +/-0.02 MPa, dew point -25 deg C, 50 L/min |
| Power Supply |
3 x 380 VAC (-5% to +10%), single phase 220 V (-5% to +10%), 50 Hz (+/-2%) |
| Control System |
AC inverter control; Siemens S7-1200 PLC; KTP700 / MTP1200 touch screen according to supplied configuration |
| Main Electrical Brands |
Yaskawa inverters; Siemens PLC and low-voltage switches; NSK bearings; tungsten carbide drawing cone and capstan rings; nickel alloy annealing conduction rings; ceramic-treated sheaves; Habasit flat belt |
| Operation Direction |
Right operation direction: wire inlet on the left side and take-up on the right side when the operator faces the drawing machine |
| Color |
Mechanical part RAL5015 blue; electrical cabinet RAL7035 gray |
| Customization Available |
Copper or aluminum wire process, inlet and outlet wire size, die schedule, annealer configuration, spool size, take-up method, electrical brand, voltage, layout and auxiliary cooling/filtering system |
