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Extrusion equipment

Extrusion production line for copper and various copper alloy tubes and bars

A high-performance copper and copper alloy extrusion production line designed for manufacturing tubes, rods, bars, and profiles with consistent dimensional accuracy and surface quality. Suitable for industrial copper processing with flexible production configurations.
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Company Profile

Overview

Our copper and copper alloy extrusion production line is engineered to process copper, brass, bronze, and other compatible copper alloys into high-quality tubes, solid bars, rods, and customized profiles.

The production line integrates billet handling, heating, extrusion, and downstream processing to support efficient manufacturing and stable product quality. Configurable equipment layouts and tooling options help manufacturers meet different material, product dimension, and production capacity requirements.

Features

Versatile Material Processing

Supports copper, brass, bronze, and various copper alloys for diverse industrial applications.

Flexible Product Manufacturing

Produces tubes, round bars, solid rods, and customized extrusion profiles with suitable tooling.

Consistent Extrusion Quality

Controlled extrusion parameters help achieve stable dimensions, uniform material flow, and reliable product quality.

High Production Efficiency

Integrated equipment and coordinated production processes help improve throughput and reduce unnecessary downtime.

Precision Process Control

Adjustable extrusion speed, temperature, and pressure support consistent processing across different copper alloy grades.

Customizable Production Configuration

Equipment capacity, extrusion tooling, and auxiliary systems can be configured according to specific production requirements.

Durable Industrial Construction

Heavy-duty mechanical structures and industrial-grade components support reliable operation under demanding production conditions.

Applications

  • Electrical Power & Distribution

    Produces copper rods, bars, and profiles for busbars, electrical connectors, power distribution equipment, and conductive components.

  • Plumbing & Water Supply Systems

    Manufactures copper tubes and alloy tubing for water supply networks, plumbing installations, and industrial piping systems.

  • HVAC & Heat Exchange Equipment

    Supports the production of copper tube blanks for heat exchangers, refrigeration systems, air conditioning, and industrial cooling equipment.

  • Automotive & Transportation

    Supplies copper alloy bars, rods, and tubes for automotive components, electrical connections, fittings, and precision-machined parts.

  • Industrial Machinery & Equipment

    Produces copper alloy bars and profiles for bearings, bushings, valve components, hydraulic fittings, and mechanical parts.

  • Marine & Shipbuilding

    Manufactures suitable corrosion-resistant copper alloy tubes, bars, and profiles for marine piping, fittings, valves, and shipbuilding components.

What the Line Includes

The Copper and Copper Alloy Tube and Bar Extrusion Production Line integrates the following key equipment and process systems to support efficient, stable, and flexible copper extrusion manufacturing.

  • Horizontal Extrusion Press

    The main hydraulic press provides the extrusion force required to produce copper and copper alloy tubes, rods, bars, and profiles.

  • Hydraulic Piercing System

    The piercing system works with mandrels to support seamless copper tube extrusion with controlled wall thickness and dimensional accuracy.

  • Automatic Billet Loading System

    Transfers heated copper alloy billets into the extrusion press, reducing manual handling and improving production efficiency.

  • Billet Pusher System

    The hydraulic pusher positions and feeds billets into the extrusion container for stable and coordinated processing.

  • Extrusion Container and Die System

    Holds the heated billets and extrusion tooling, supporting accurate material forming for different tube, bar, and profile specifications.

  • Hydraulic Drive and Control System

    Hydraulic pumps, valves, and pressure control components provide coordinated power for extrusion and auxiliary operations.

  • PLC Electrical Control System

    The PLC-based control system integrates operating controls, monitoring functions, and sensors to manage production sequences.

  • Automatic Dummy Block Conveyor

    Automatically transfers and returns dummy blocks after extrusion, reducing manual operations between production cycles.

  • Water-Sealing System

    Provides downstream water-sealing and product transfer functions to support the extrusion and cooling process.

  • Step-Type Cooling Table

    Supports the controlled transfer and cooling of extruded copper products before cutting and further processing.

  • Saw-Cut Transfer and Cutting System

    Integrates roller conveyors, product clamping, and cutting equipment to cut extruded materials to specified lengths.

  • Finished Product Discharge Table

    Collects and transfers cut copper tubes, rods, and bars for inspection, packaging, or subsequent processing.

Integrated Copper Alloy Extrusion Process

A complete copper and copper alloy extrusion production line integrates billet preparation, automatic loading, precision tooling, hydraulic extrusion, cooling, and cutting. Each stage works together to ensure stable production, consistent product quality, and efficient manufacturing of copper tubes, rods, bars, and profiles.

Stage 01
Billet Preparation

Copper and copper alloy billets are prepared and heated to the required extrusion temperature according to material grades and product specifications.

Stage 02
Automatic Billet Loading

The automatic loading system transfers heated billets into the extrusion press, ensuring accurate positioning and efficient material feeding.

Stage 03
Container and Die Preparation

The extrusion container, dies, and mandrels are prepared and aligned to meet the required dimensions and product profiles.

Stage 04
Hydraulic Extrusion and Piercing

The hydraulic press forces heated billets through precision dies, while the piercing system supports seamless tube production when required.

Stage 05
Water-Sealing and Product Cooling

Extruded copper products pass through the water-sealing and cooling system to manage product temperature and support stable downstream handling.

Stage 06
Step-Type Product Transfer

The step-type cooling table transfers extruded tubes, rods, and bars smoothly toward the cutting section for further processing.

Stage 07
Length Cutting

The saw-cutting system cuts extruded copper products into specified lengths using coordinated conveying, positioning, and clamping mechanisms.

Stage 08
Finished Product Collection

Cut products are transferred to the discharge table for inspection, collection, storage, or subsequent manufacturing operations.

Custom Engineering for Your Copper & Copper Alloy Extrusion Plant

Every copper and copper alloy extrusion project requires a tailored solution based on material grades, product dimensions, production capacity, and workshop conditions.

PINMI provides customized engineering and equipment configurations for copper and copper alloy tube and bar extrusion production lines, helping manufacturers achieve efficient production, reliable operation, and consistent product quality.

Project engineering considerations include:

  • Copper Alloy Grade

  • Finished Product Dimensions

  • Billet Specifications

  • Extrusion Tooling

  • Cooling and Handling

  • Automation Requirements

  • Workshop and Utilities

  • Installation and Commissioning

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What materials can the copper extrusion production line process?
The production line can process copper, brass, bronze, and various compatible copper alloys. Equipment configurations are selected according to alloy grades, extrusion temperatures, and product requirements.
What products can the extrusion line manufacture?
The line is designed to produce copper and copper alloy tubes, rods, bars, and customized profiles. Product shapes and dimensions depend on the extrusion press capacity, dies, and tooling configuration.
Can the production line be customized for different production capacities?
Yes. PINMI provides customized copper extrusion solutions based on required production capacity, product dimensions, alloy grades, and workshop conditions.
Does the production line support seamless copper tube manufacturing?
Yes. The extrusion line can be equipped with a hydraulic piercing system and mandrel tooling for seamless copper and copper alloy tube production.
How is product quality controlled during extrusion?
The production line uses controlled extrusion parameters, precision tooling, and coordinated cooling systems to support consistent dimensions, stable material flow, and reliable product quality.
What automation features are available?
Depending on the configuration, the line can integrate automatic billet loading, PLC control, hydraulic systems, product transfer, cooling, and cutting equipment to improve production efficiency.
What information is needed to design a customized extrusion line?
Buyers should provide the required alloy grades, finished product dimensions, target production capacity, billet specifications, and available workshop space. PINMI uses this information to develop a suitable technical solution.
Does PINMI provide installation and technical support?
Installation guidance, commissioning assistance, operator training, and technical support can be arranged according to the project scope and agreed service requirements.
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Tell Us Your Target. We'll Design the Line.

Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

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