Pinmi

Get a Quote

Home Products Oxygen-free Copper Rod Upcast Machine Extruder Machine 3000T Copper Alloy Direct Double-Action Horizontal Extrusion Press Line

Oxygen-free Copper Rod Upcast Machine

3000T Copper Alloy Direct Double-Action Horizontal Extrusion Press Line

The 3000T Copper Alloy Direct Double-Action Horizontal Extrusion Press Line is designed for the industrial production of copper alloy seamless tubes, rods, profiles and busbars. With a rated extrusion force of 3,000 tons, the line integrates a heavy-duty hydraulic extrusion press, precision piercing system, PLC automation, water-sealing equipment, step-type cooling table and cutting system.

Get a Quote

Company Profile

Overview

The machine accommodates billet diameters of Φ250–300 mm, with an extrusion container inner diameter of Φ260–315 mm. For seamless tube production, the reference processing range includes outer diameters from Φ60 mm to Φ200 mm, inner diameters from Φ50 mm to Φ150 mm and wall thicknesses of 5 mm or greater.

Its double-action extrusion arrangement enables piercing and extrusion operations to be coordinated, providing the mechanical foundation for manufacturing hollow copper alloy sections with controlled dimensions.

Features

3000T Heavy-Duty Extrusion Force

Rated extrusion force 3000 tons, hydraulic working pressure 28 MPa for heavy-duty copper alloy extrusion. Powered by main and auxiliary side cylinders. Adjustable extrusion speed: 0.5–50 mm/s, configurable based on billet, product and tooling conditions.

Prestressed Three-Beam Four-Column Structure

3D FEA optimized prestressed three-beam four-column frame. Prestressed tie rods and rigid frame minimize deformation under load, keeping extrusion stem, container and die aligned to ensure consistent product dimensions. Preload force is 1.1× maximum extrusion force.

Double-Action Piercing System for Seamless Tubes

Integrated hydraulic piercing unit produces copper alloy seamless tubes from solid billets. Max piercing force 889 tons, supporting fixed and moving mandrel modes. Guided mandrel maintains alignment for hollow copper alloy products.

PLC-Controlled Hydraulic Extrusion

Siemens PLC system with 15” touchscreen. Operators set and monitor pressure, speed, stroke, position and container temperature. Auto, semi-auto and manual modes for production, setup and maintenance.

Electrically Heated Extrusion Container

Two-layer structure: H13 inner liner + 5CrNiMo forged steel outer jacket. Electric resistance heating with temperature sensors, max container temperature 500°C. Automatic temperature control for preheating and production.

Automatic Billet Loading & Dummy Block Handling

Servo billet loader, hydraulic pusher and automatic dummy block circulation system. Automates billet positioning and transfer, cuts manual work and enables continuous extrusion cycles.

28 m Water-Sealing Cooling System

Immediate water cooling as material exits die. Special water-sealing head prevents backflow into die and container. Water immersion reduces surface oxidation by isolating extruded copper from air.

Integrated Cooling Table & Cutting Equipment

25 m step-type cooling table with stainless steel / copper contact surfaces to avoid scratches. Equipped with saw conveyor, hydraulic circular saw and discharge system for cooling, conveying, cutting and collection.

Applications

Copper Alloy Seamless Tube Manufacturing
Produce seamless copper alloy tubes with stable wall thickness and dimensions for subsequent drawing and machining.
Copper & Brass Rod Production
Extrude solid copper alloy rods for further forming and processing.
Copper Alloy Profile Extrusion
Custom copper alloy profiles with matched dies for mechanical and electrical applications.
Electrical Busbar & Flat Section Production
Extrude copper flat sections and busbars as semi-finished materials for power distribution equipment.
Non-Ferrous Metal Processing Plants
Complete extrusion, cooling and cutting line as core equipment for multi-type copper alloy semi-finished goods.
Copper Alloy Component Manufacturers
Upstream forming equipment for custom tubes, rods and profiles before precision cutting, drawing and finishing.

Core Equipment

Parameter	Specification
Product Name	Copper Alloy Direct Double-Action Horizontal Extrusion Press
Model	XJ-3000ZSL
Rated Extrusion Force	3000 T
Extrusion Method	Direct / Forward Double-Action Extrusion
Machine Structure	Prestressed Three-Beam, Four-Column Frame
Hydraulic Working Pressure	28 MPa
Main Cylinder Diameter	Φ1120 mm
Main Cylinder Extrusion Force	2759 T
Maximum Main Stroke	2200 mm
Adjustable Extrusion Speed	0.5–50 mm/s
Side Cylinder Extrusion Force	345 T
Maximum Piercing Force	889 T
Piercing Cylinder Effective Stroke	600 mm
Billet Diameter	Φ250–300 mm
Reference Billet Length for Seamless Tubes	300–500 mm
Extrusion Container Inner Diameter	Φ260–315 mm
Extrusion Container Length	1000 mm
Maximum Container Heating Temperature	500°C
Die Stack Size	Φ500 × 500 mm
Extrusion Exit Opening	Φ350 mm
Control System	Siemens PLC + 15-Inch Touchscreen
Operation Modes	Automatic / Semi-Automatic / Manual
Water-Sealing System Length	28 m
Step-Type Cooling Table	25 × 3.5 m
Saw-Cut Transfer Conveyor Length	25 m

What the Line Includes

The 3000T copper alloy extrusion line combines the following main equipment and process systems.

3000T Horizontal Extrusion Press
The central hydraulic machine provides extrusion force through its prestressed frame, main working cylinder, side cylinders, extrusion beam and container assembly.
Hydraulic Piercing System
The integrated mandrel and piercing cylinder support seamless-tube extrusion, with controlled mandrel movement and alignment during production.
Automatic Billet Loading System
A servo-driven loading mechanism positions heated billets for transfer into the extrusion press, reducing manual handling during repeated production cycles.
Billet Pusher
A hydraulic pusher transfers billets into the loading mechanism. Position detection and length measurement support coordinated billet feeding.
Extrusion Container and Die System
The heated container, die slide and hydraulic locking devices hold and position the tooling required for copper alloy extrusion.
Hydraulic Drive and Control System
The hydraulic equipment incorporates high-pressure pumps, valves, filtration, oil cooling and pressure-monitoring components to coordinate press movements and extrusion operations.
PLC Electrical Control System
The electrical system includes control cabinets, Siemens PLC automation, a touchscreen interface, sensors, switches and associated control components.
Automatic Dummy Block Conveyor
The mechanism collects and transfers movable dummy blocks after extrusion and returns them to the preparation position for subsequent cycles.
28 m Water-Sealing System
The downstream water-sealing equipment includes a sealing head, transition channel, water trough, product transfer mechanism and water pump station.
25 m Step-Type Cooling Table
The cooling table uses fixed and moving support arms to advance extruded copper products through the handling section.
Saw-Cut Transfer and Cutting System
The cutting section includes a 25 m transfer roller conveyor, hydraulic circular saw and product clamping mechanism for cutting extruded materials to specified lengths.
Finished Product Discharge Table
A 7 m output roller table, adjustable length-setting mechanism and receiving rack provide downstream product handling after cutting.

Core Equipment

Equipment	Reference Specification
Processing Material	Copper and Copper Alloys
Product Types	Seamless Tubes, Rods, Profiles, Busbars
Seamless Tube Outer Diameter	Φ60–200 mm
Seamless Tube Inner Diameter	Φ50–150 mm
Seamless Tube Wall Thickness	≥5 mm
Rod Diameter	Φ10–80 mm
Seamless Tube Wall Thickness Deviation	Maximum ≤10% of Average Wall Thickness
Profile Dimensional Acceptance Reference	GB/T 14846-2008

Integrated Copper Alloy Extrusion Process

A complete copper alloy extrusion line requires more than extrusion force alone. Billet preparation, tooling alignment, hydraulic motion, cooling, cutting and material transfer must operate as a coordinated process.

The XJ-3000ZSL extrusion system is designed around this integrated production approach.

Stage 01

Billet Preparation

Copper alloy billets are prepared to the required dimensions and extrusion temperature before entering the loading system.

Stage 02

Automatic Billet Loading

The billet loading mechanism and hydraulic pusher position the billet for transfer into the extrusion container.

Stage 03

Container and Tooling Preparation

The extrusion container is heated to the selected operating temperature, while the appropriate die and mandrel configuration are prepared.

Stage 04

Hydraulic Extrusion and Piercing

The main hydraulic cylinder provides extrusion force. For seamless-tube production, the integrated piercing system coordinates the mandrel and extrusion movement.

Stage 05

Water-Sealing and Product Cooling

The extruded product exits the die and enters the water-sealing system for controlled cooling and reduced atmospheric exposure.

Stage 06

Step-Type Product Transfer

The cooled product moves along the step-type handling table toward the cutting area.

Stage 07

Length Cutting

The saw-cut transfer conveyor moves the product to the hydraulic circular saw for cutting to the required length.

Stage 08

Finished Product Collection

Cut products are transferred to the output table and receiving rack for inspection, subsequent processing or storage.

Custom Engineering for Your Copper Alloy Extrusion Plant

Every copper alloy extrusion project has different requirements for product dimensions, alloy composition, production capacity, workshop arrangement and downstream processing.

PINMI can coordinate the technical configuration of the 3000T horizontal copper alloy extrusion press line according to the buyer's production objectives.

Project engineering considerations include:

Copper Alloy Grade
Finished Product Dimensions
Billet Specifications
Extrusion Tooling
Cooling and Handling
Automation Requirements
Workshop and Utilities
Installation and Commissioning

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

Get a Quote

What products can the 3000T copper alloy extrusion press manufacture?

The press is designed to manufacture copper alloy seamless tubes, solid rods, profiles and suitable flat busbar sections. Final product geometry depends on the alloy, tooling and extrusion process.

Can this machine produce seamless copper alloy tubes?

Yes. The press incorporates a double-action hydraulic piercing system with a maximum specified piercing force of 889 tons. The reference seamless-tube range covers outer diameters of Φ60–200 mm and inner diameters of Φ50–150 mm, subject to wall thickness and tooling requirements.

What is the difference between single-action and double-action extrusion presses?

A single-action press primarily provides the main extrusion movement. A double-action extrusion press incorporates an additional independently controlled piercing or mandrel mechanism, allowing coordinated operations required for seamless-tube extrusion.

What is the maximum extrusion force?

The nominal extrusion force is 3,000 tons, with a specified hydraulic working pressure of 28 MPa and an adjustable extrusion speed of 0.5–50 mm/s.

Does the production line include cooling and cutting equipment?

Yes. The reference configuration includes a 28 m water-sealing system, a 25 m step-type cooling table, a saw-cut transfer conveyor, a hydraulic cutting saw and finished-product handling equipment.

How does the water-sealing system protect copper products?

The water-sealing head allows the extruded product to enter the cooling-water channel immediately after leaving the die. This reduces exposure to the atmosphere during initial cooling and is intended to minimize surface oxidation.

What automation system is used?

The reference equipment uses a Siemens PLC and a 15-inch touchscreen interface. It supports automatic, semi-automatic and manual operation, with monitoring and setting functions for pressure, speed, stroke, position and heating conditions.

What information is needed for an extrusion line quotation?

Please provide the copper alloy grade, required product types, tube or rod dimensions, expected production capacity, available billet specifications, workshop dimensions, electrical supply and cooling-water conditions.

Start a project

Tell Us Your Target. We'll Design the Line.

Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

Email Our Team View a Project

info@pinmiie.com

+86 180 1807 0656

Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Related Machines

Often Delivered Together

Explore More Products

Continuous Extruder Machine Featured Image

Continuous Extruder Machine Extruder Machine

The Continuous Extrusion Machine is designed for continuous extrusion of OFC copper rod into copper profiles, copper bars and round copper products. Using friction-generated heat and one-step extrusion forming technology, the machine provides high material utilization, stable product quality, low scrap rate and efficient long-length production for copper processing plants and electrical conductor manufacturers.

Request a Quote

Our export team answers procurement questions within one business day.