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Gear Type Rod Breakdown Machine (Single Head)

The Gear Type Rod Breakdown Machine is designed for drawing copper, aluminum and aluminum alloy rods into finished wire for cable and conductor production. With a traditional gear transmission structure, high-speed drawing capability, optional annealer and flexible take-up systems, it provides a practical and reliable solution for wire and cable factories.
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An Experienced Team,
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Overseas.

This gear type rod breakdown machine is used for processing copper rod, aluminum rod and aluminum alloy rod into different wire diameters. It is suitable for power cable, building wire, electrical conductor and non-ferrous metal wire processing applications.

The machine uses a gear-driven drawing structure with 450 mm drawing cone and 450 mm capstan wheel. According to the source image, the available reference configurations include D9-2, D11-2 and D13-2 models with 9, 11 and 13 dies. The line can be matched with an annealer, single spooler, double spooler or coiler according to material, wire size and take-up requirement.

Product Advantages

Traditional Gear Transmission Structure

The gear type drive is suitable for stable rod breakdown operation and is widely used in wire drawing lines where practical operation and robust mechanical transmission are required.

Suitable for Copper, Aluminum and Aluminum Alloy

The machine can process multiple conductive materials, helping factories cover copper wire, aluminum wire and aluminum alloy conductor production with one product platform.

Multiple Die Configurations

D9-2, D11-2 and D13-2 configurations are available with 9, 11 and 13 dies, allowing customers to choose the drawing setup according to final wire diameter.

Wide Mechanical Elongation Range

The mechanical elongation range supports copper/aluminum and aluminum alloy drawing requirements, helping maintain stable wire reduction across different materials.

Optional Online Annealer

The T8000-2 annealer can be added to improve wire softness and meet downstream cable manufacturing requirements.

Flexible Take-Up System

The line can be configured with S630 single spooler, SS630 double spooler or S800 coiler for different bobbin, basket and coiling needs.

Standard Configurations

Three reference sizes cover most projects. Intermediate capacities and custom configurations are engineered on request.

Gear Type Rod Breakdown Machine

Item

D9-2

D11-2

D13-2

Inlet Diameter

Max 8.0 mm Cu / Max 9.50 mm Al / Max 9.50 mm Al Alloy

Same

Same

Outlet Diameter

Cu: 1.20-4.50 mm / Al: 1.70-5.0 mm / Al Alloy: 2.20-4.50 mm

Same

Same

Mechanical Speed

Max 1800-1200 m/min

Max 1800-1200 m/min

Max 1800-1200 m/min

Max. Number of Dies

9

11

13

Drawing Cone Diameter

450 mm

450 mm

450 mm

Capstan Wheel Diameter

450 mm

450 mm

450 mm

Mechanical Elongation

Cu/Al: 8%-45%; Al Alloy: 8%-28%

Same

Same

Main Motor Power

Cu: 355 kW / Al: 220 kW

Same

Same

Final Capstan Motor Power

Cu: 90 kW / Al: 75 kW

Same

Same

T8000-2 Annealer

Item

Specification

Production Range

1.20-3.50 mm / 1.20-4.50 mm

Mechanical Speed

Max 1500 m/min

Annealing Current

Max 5000A AC

Annealing Voltage

Max 53V AC

Annealing Capacity

568 KVA / 610 KVA

Spoolers and Coiler

Item

S630 Single Spooler

SS630 Double Spooler

S800 Coiler

Take-Up Range

Cu: 1.20-4.50 mm / Al: 1.70-5.0 mm / Al Alloy: 2.20-4.50 mm

Same

Same

Mechanical Speed

Max 1500 m/min

Max 1500 m/min

Max 1200 m/min

Motor Power

15 kW

22 kW

18.5 kW

Suitable Bobbin or Basket

PND500 / PND630

PND500 / PND630

580 x 1050 x 1810 mm

Bobbin or Basket Capacity

Cu: max 500 kg; Al / Al Alloy: max 150 kg

Cu: max 500 kg; Al / Al Alloy: max 150 kg

Cu: max 1800 kg; Al Alloy: max 550 kg


Applications

  • Copper wire drawing

  • Aluminum wire drawing

  • Aluminum alloy wire production

  • Power cable manufacturing

  • Building wire production

  • Electrical conductor manufacturing

  • Wire and cable factories

  • Non-ferrous metal wire processing plants

Lines Built, Shipped and
Commissioned.

workshop

trial run

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What materials can this double wire rod breakdown machine process?
It can process copper, aluminum and aluminum alloy rods.
What models are listed in the source parameter image?
The parameter image lists D9-2, D11-2 and D13-2 configurations with 9, 11 and 13 dies.
Can the machine be equipped with an annealer?
Yes. The T8000-2 annealer can be configured for online annealing according to wire material and production requirements.
What take-up options are available?
The line can be matched with S630 single spooler, SS630 double spooler or S800 coiler.
Is this machine suitable for cable factories?
Yes. It is suitable for factories producing copper wire, aluminum wire, aluminum alloy conductor wire and cable products.
Can the configuration be customized?
Yes. The die number, annealer, take-up system and production layout can be selected according to wire diameter, material and factory requirements.
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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

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