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Aluminium Wire Drawing Machine for Aluminum Wire and Cable Production

This LFDL‑450/13 aluminium wire drawing machine processes aluminium & heat‑resistant alloy rod into round single wire for cables and overhead conductors. With 13 drawing passes, max 25 m/s speed and auto double‑spool take‑up, it boosts continuous production and stable wire surface quality for cable manufacturers.
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Features

Stable Wire Drawing Performance

Each drawing capstan is independently driven, and the drawing speed can be synchronized and adjusted through the control system. This helps maintain stable drawing conditions across multiple passes.

Smooth Wire Surface Quality

The single-line capstan arrangement, detachable double-taper capstan rings and smooth wire route reduce wire shaking and surface friction. This helps improve the surface quality of aluminum wire.

Low Wire Breakage Rate

Pneumatic tension control, wire-break detection, stable take-up and reasonable wire path help reduce wire vibration and breakage during high-speed production.

High Production Efficiency

The machine supports up to 25 m/s outlet speed and automatic double-spool take-up. When the preset length is reached, the system switches from full spool to empty spool to support continuous production.

Accurate Wire Diameter Control

A 13-pass drawing process and adjustable elongation setting allow the machine to match different die schedules and outlet wire diameters for cable and conductor production.

Applications

  • Power Cable Production

  • Electrical Conductor Manufacturing

  • Aluminum Wire Processing

  • Overhead Conductor Production

  • Building Wire and Cable Industry

  • Industrial Aluminum Wire Production

What the Line Includes

The system is delivered as a sequence of coordinated stations, each built and tested in-house before shipment.

  • Pay‑off Stand

    Double‑position swing‑arm pay‑off stand feeds Φ9.5/12 mm aluminum rod, equipped with anti‑disorder‑wire and emergency‑stop devices.

  • Drawing Main Unit

    LFDL‑450/13 drawing host with Φ450 mm capstans, 13 drawing passes and independent servo‑motor drive for each capstan.

  • Die Box & Lubrication System

    Provides spray cooling & circulating lubrication for drawing dies and capstans to guarantee high‑speed drawing condition.

  • Tension Control System

    Pneumatic tension control with wire‑break detection and electronic metering, keeps stable tension during whole drawing procedure.

  • Automatic Take‑up Unit

    Optional automatic double‑spool take‑up or basket coiler, supports auto spool switching for non‑stop production.

  • Electrical & Automation

    - Siemens PLC + HMI centralized control, with fault alarm, remote communication and full‑range safety interlock functions.

Standard Configurations

Reference size cover most projects. Intermediate capacities and custom configurations are engineered on request.

Item Specification
Machine Model LFDL-450/13 equal-diameter separate-motor aluminium large wire drawing machine
Application Drawing aluminum rod or aluminum alloy rod into round aluminum / aluminum alloy single wire
Inlet Wire Diameter Φ9.5 mm / Φ12 mm
Inlet Rod Tensile Strength <=160 MPa
Outlet Wire Diameter Φ1.78-Φ4.2 mm from Φ9.5 mm rod; Φ2.25-Φ4.2 mm from Φ12 mm rod
Wire Material Aluminum rod, heat-resistant aluminum alloy rod, aluminum alloy wire material according to process requirements
Drawing Speed Maximum 25 m/s when outlet wire diameter is Φ1.78 mm
Number of Drawing Dies Maximum 13 passes
Capstan Diameter Φ450 mm drawing capstan
Drawing Motor Power 12 x 30 kW AC servo motors + 1 x 75 kW AC servo motor
Double-Spool Take-up Motor 2 x 30 kW AC servo motors
Basket Coiler Motor 15 kW AC servo motor
Traverse Motor 2.2 kW AC servo motor for double-spool take-up; 0.2 kW AC for basket coiler traverse
Storage Length 6 m accumulator storage length
Take-up Type Automatic double-spool take-up and basket coiler
Take-up Bobbin PND630 / PND500; double-spool take-up supports PND630 / PND560
Basket Coiler Size Φ600 x Φ1100 x H1950 mm
Basket Coiler Max Loading 2000 kg
Maximum Take-up Speed 25 m/s when outlet wire diameter is Φ1.78 mm
Maximum Traverse Pitch 10 mm
Tension Control Pneumatic tension control, max tension 250 N
Metering Accuracy ±3‰
Lubrication Method Spray lubrication and circulating cooling for drawing dies; semi-immersed circulating cooling for drawing capstans
Wire Pointer / Threading Machine Rolling range 1.78-12 mm; rolling roller diameter 100 mm; roller speed 24 r/min; capstan diameter 430 mm; main motor 5.5 kW AC
Control System PLC and touch screen centralized control; Siemens PLC and Siemens HMI in documented configuration
AC Drive Danfoss AC drives in documented configuration
Low-Voltage Electrical Components Schneider components in documented configuration
Power Supply Three-phase five-wire system, 380 V ±10%, 50 Hz; single-phase control voltage 220 V
Installed Power 523 kW
Compressed Air Requirement 0.6 MPa, 0.4 m3/min; dry and clean compressed air required
Cooling Water Requirement 0.3 MPa, 0.2 m3/min
Noise Level <=85 dB
Operating Environment Temperature 0-40 deg C; humidity 5%-90%
Machine Layout Right-hand or left-hand operation available according to project layout
Customization Available Inlet/outlet diameter, die schedule, capstan configuration, take-up type, control components, voltage, line layout and complete production line matching

Reference values — final parameters are confirmed during process design based on raw material, site conditions and product standard. Replace with your confirmed datasheet values before publishing.

Lines Built, Shipped and
Commissioned.

Furnace Assembly

workshop

CCR Line

trial run

Export Packing

container load

Furnace Assembly

workshop

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Tell Us Your Target. We'll Design the Line.

Share your capacity, raw material and site conditions — we'll come back with a process route, equipment selection and a turnkey path to production.

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Address

No.310–311 National Road, Quanshan District, Xuzhou City, China

Frequently Asked Questions

Check our FAQs below, or reach out to our team for tailored answers and project quotation.

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What materials can the aluminium wire drawing machine process?
The documented machine is designed for aluminum rod, heat-resistant aluminum alloy rod and aluminum alloy single-wire production within the specified inlet and outlet diameter range.
Can the machine be customized?
Yes. Inlet and outlet diameter, drawing speed, die schedule, capstan configuration, take-up type, electrical brands, voltage and machine layout can be customized according to production requirements.
What information is needed to recommend a suitable model?
Please provide inlet rod diameter, finished wire diameter, wire material, required output, take-up package, local voltage, factory layout and any preferred electrical component brands.
What industries use aluminium wire drawing machines?
They are widely used in power cable production, conductor manufacturing, overhead conductor production, aluminum wire processing, building wire and industrial aluminum wire production.
Do you provide installation and commissioning support?
Yes. Installation guidance, commissioning support, operator training and technical service can be provided according to the project scope.
Can the machine be used for aluminum alloy wire?
Yes. The supplied configuration is suitable for heat-resistant aluminum alloy rod and aluminum alloy single wire when the incoming material and die schedule meet process requirements.
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