| Machine Model |
D450 / K400 / SS630 / S800 rod breakdown machine with dual spooler and coiler |
| Application |
Pure aluminum and 6 series aluminum alloy rod breakdown drawing |
| Raw Material |
Pure aluminum rod and 6 series aluminum alloy rod |
| Max Inlet Diameter |
9.50 mm |
| Finished Wire Range - Pure Aluminum |
1.70-4.50 mm |
| Finished Wire Range - 6 Series Aluminum Alloy |
2.20-4.20 mm |
| Max Mechanical Speed |
1500 m/min, 25 m/s |
| Installed Capacity |
340 kVA for the production line; D450 drawing machine installed power based on selected configuration |
| Maximum Number of Dies |
13 dies |
| Suitable Drawing Die Outer Diameter |
Max. 55 mm |
| Mechanical Elongation |
1-14 = 1.238; final die = 1.06-1.20 |
| Drawing Drum Diameter |
450 mm |
| Capstan Diameter |
450 mm |
| Main Drawing Motor Power |
AC 185 kW |
| Capstan Motor Power |
AC 55 kW |
| Lubricant Pump Motor Power |
AC 3.0 kW |
| Rotary Die Motor Power |
AC 0.55 kW |
| Pay-off Stand Size |
3130 x 2800 x 4180 mm |
| D450 Drawing Machine Size |
7800 x 1800 x 1200 mm |
| D450 Drawing Machine Net Weight |
19000 kg |
| Tension Controller |
K400 pneumatic tension controller, 1 set |
| K400 Size / Weight |
1400 x 680 x 1960 mm; 460 kg |
| Dual Spooler |
SS630 dual spooler, 1 set |
| SS630 Production Range |
Pure Al: 1.70-4.50 mm; 6 series Al alloy: 2.20-4.20 mm |
| SS630 Mechanical Speed |
Max. 1500 m/min, 25 m/s |
| SS630 Motor Power |
Take-up motor 22 kW AC; traverse motor 1.5 kW |
| SS630 Bobbin / Capacity |
PND630; max capacity 150 kg |
| SS630 Size / Weight |
3500 x 3100 x 2600 mm; about 4500 kg |
| Coiler |
S800 coiler, 1 set |
| S800 Production Range |
1.70-4.50 mm Al; 2.20-4.50 mm Al alloy |
| S800 Coiling Wheel Diameter |
800 mm |
| S800 Mechanical Speed |
Max. 1300 m/min, 22 m/s |
| S800 Basket Dimension / Capacity |
580 x 1050 x 1600 mm; max capacity 530 kg |
| S800 Coiling Motor Power |
18.5 kW AC |
| S800 Size / Weight |
4280 x 3800 x 4550 mm; 5000 kg |
| Production Speed - Pure Aluminum |
1.60 mm: 25 m/s with SS630, 22 m/s with S800; 4.50 mm: 6 m/s |
| Production Speed - 6 Series Aluminum Alloy |
2.20 mm: 23 m/s with SS630, 22 m/s with S800; 4.20 mm: 6 m/s |
| Lubrication Method |
Fully submerged lubricant cooling; drawing lubricant pressure 0.2-0.4 MPa, temperature <=30 deg C, flow 420 L/min |
| Cooling Water Requirement |
0.2-0.4 MPa, temperature <=30 deg C, pH 7-8, flow 150 L/min |
| Compressed Air - D450 |
0.6-0.7 MPa, fluctuation +/-0.02 MPa, dew point -25 deg C, flow 200 L/min |
| Compressed Air - K400 |
0.6-0.7 MPa, fluctuation +/-0.02 MPa, dew point -25 deg C, flow 50 L/min |
| Compressed Air - S800 |
0.2-0.4 MPa, temperature <=30 deg C, air flow 12 m3/h |
| Control Method |
AC control for drawing unit and dual spooler |
| Control System |
Siemens PLC and Siemens touch screen |
| AC Inverter |
Yaskawa AC inverter in documented configuration |
| Electrical Components |
Fuji and Schneider low-voltage components; NSK bearings; Japan/Taiwan oil seals and pneumatic components |
| Power Supply |
3 x 380 V (-5% to +10%), 50 Hz (+/-2%); single phase 220 V (+/-10%) |
| Operating Direction |
Rightward operation: left side inlet and right side take-up when operator faces the drawing machine |
| Customization Available |
Wire diameter range, die schedule, speed, take-up type, coiler, electrical brands, voltage, layout and auxiliary cooling/filtering system |
